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60KW Ammonia Cracker for Metal Heat Treatment 400V 50Hz

Product Details

Place of Origin: CHINA

Brand Name: GASPU

Certification: CE

Model Number: AF

Document: GASPU nitrogen generators.pdf

Payment & Shipping Terms

Minimum Order Quantity: 1set

Price: Negotiate

Packaging Details: Plywood or other type

Delivery Time: 35work days

Payment Terms: T/T

Supply Ability: 6set/month

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Highlight:

Integrated ammonia cracker plant

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NH3 ammonia cracker plant

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Integrated nh3 cracker

Name:
Ammonia Cracker
Voltage:
400V/50Hz(can Be Customized)
Usage:
Hydrogen
Warranty:
One Year
Type:
Ammonia Cracking Furnace
Power(w):
60KW
Color:
Grey(can Be Cutomized)
Flow Rate:
60Nm3/h
Working Temperature:
800~850C
Cooling Water Consumption (t/h):
1
Name:
Ammonia Cracker
Voltage:
400V/50Hz(can Be Customized)
Usage:
Hydrogen
Warranty:
One Year
Type:
Ammonia Cracking Furnace
Power(w):
60KW
Color:
Grey(can Be Cutomized)
Flow Rate:
60Nm3/h
Working Temperature:
800~850C
Cooling Water Consumption (t/h):
1
60KW Ammonia Cracker for Metal Heat Treatment 400V 50Hz
Integrated NH3 Ammonia Cracker Plant For Metal Heat Treatment 400V 50Hz
Product Specifications
Attribute Value
Name Ammonia cracker
Voltage 400V/50Hz (can be customized)
Usage Hydrogen
Warranty One year
Type Ammonia cracking furnace
Power 60KW
Color Grey (can be customized)
Flow rate 60Nm3/h
Working temperature 800~850°C
Cooling water consumption 1 t/h
Integrated Ammonia Cracker for Metal Heat Treatment: Pure Hydrogen, Streamlined Operation
Product Overview

The Integrated Ammonia Cracker represents a technological leap in hydrogen generation for demanding metal heat treatment processes like annealing, sintering, brazing, and nitriding. By combining ammonia cracking and hydrogen purification onto a single, automated skid, this system delivers high-purity hydrogen gas (H₂) efficiently, safely, and reliably directly from liquid ammonia (NH₃).

Key Features
  • Fully Integrated Skid Design: Combines Ammonia Cracker and Hydrogen Purificator on one compact platform, reducing footprint and simplifying installation.
  • High Degree of Automation: Features automated startup sequences, precise process control, and continuous monitoring for enhanced safety and consistency.
  • Advanced Process Control: SCR Power Controller optimizes energy consumption and maintains stable reactor temperature.
  • Robust Safety Systems: Includes two-stage pressure reducing valve, overpressure protection, and sound/light alarms.
  • Efficient Hydrogen Generation: Produces ≥ 99.999% pure hydrogen with residual NH₃ typically below 5-10 ppm.
Technical Parameters
Parameter Value/Range
Hydrogen Output 10 - 500 Nm³/h (Customizable)
H₂ Purity ≥ 99.999% (Post-Purification)
Feedstock Liquid Ammonia (NH₃)
Operating Temperature 800 - 950°C
Power Supply 380-480V / 3-Phase / 50/60 Hz
Control System PLC / Touchscreen HMI
Frequently Asked Questions
Why use an Ammonia Cracker instead of bottled hydrogen?
Crackers offer significant cost savings for medium to high hydrogen volumes, eliminate handling risks of high-pressure H₂ cylinders, provide continuous on-demand supply crucial for production lines, and utilize safer-to-store liquid ammonia.
What purity of hydrogen does this integrated unit produce?
The integrated purification stage ensures hydrogen purity typically ≥ 99.999% with residual ammonia levels below 5-10 ppm, meeting the stringent requirements for most protective atmosphere heat treatments.
How energy-efficient is the SCR controller?
The Silicon Controlled Rectifier (SCR) power controller significantly improves energy efficiency (often 10-20%+ savings) compared to basic contactor control. It provides smooth, proportional power delivery to heaters, minimizing temperature swings and energy waste.
Is the unit difficult to install and operate?
The skid-mounted design makes installation relatively straightforward (foundation, utilities, ammonia feed connection). Fully automatic operation minimizes day-to-day operator tasks. Comprehensive training and manuals are provided.
What safety features protect against overpressure?
The system employs a Two-Stage Pressure Reducing Valve for stable inlet feed. Continuous pressure monitoring activates Sound and Light Alarms instantly upon detecting overpressure conditions, alongside mechanical pressure relief devices as a final safety barrier.
What maintenance is required?
Maintenance primarily involves periodic catalyst inspection/change (every 1-5+ years depending on use), checking/replacing purification media, routine inspections of valves/filters, and calibration of safety devices/sensors as per the maintenance schedule.
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