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Membrane Separation Nitrogen Generator

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Skid Mounted Nitrogen Generator for Petroleum Gas -45°C Operation

Name: Skid Mounted Nitrogen Generator for Petroleum Gas -45°C Operation
Brand: Suzhou Gaopu Ultra pure gas technology Co.,Ltd
SKU: MNG -1200/350Q
Price: 10000 USD
Availability: InStock

Product Details

Place of Origin: CHINA

Brand Name: GASPU

Certification: ccs ce

Model Number: MNG -1200/350Q

Document: GASPU nitrogen generators.pdf

Payment & Shipping Terms

Minimum Order Quantity: 1 set

Price: USD10000/set

Packaging Details: plywood or other type

Delivery Time: 75working days

Payment Terms: T/T

Supply Ability: 2 sets/month

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Product Details

Product Description

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                                                                                                                                                                                    Petroleum Membrane Separation Nitrogen Generator, Skid Mounted Membrane Separation Nitrogen Generator, Low Temperature Membrane Separation Nitrogen Generator
                      

Flow Rate:	0-500ml/min	Out Put Pressure:	0-0.4Mpa
Purity:	》99.999%	TAnk Volume:	3 Liters
Electrica L Resisitivity:	>1M Ω/cm	Power Supply:	220V±10% 50-60HZ

Flow Rate:	0-500ml/min
Out Put Pressure:	0-0.4Mpa
Purity:	》99.999%
TAnk Volume:	3 Liters
Electrica L Resisitivity:	>1M Ω/cm
Power Supply:	220V±10% 50-60HZ

Skid Mounted Nitrogen Generator for Petroleum Gas -45°C Operation

Skid Mounted Membrane Separation Nitrogen Generator For Petroleum Natural Gas In Low-temperature Areas

Flow rate	0-500ml/min
Output pressure	0-0.4Mpa
Purity	>99.999%
Tank volume	3 liters
Electrical resistivity	>1M Ω/cm
Power supply	220V±10% 50-60HZ

Reliable Nitrogen Supply for Extreme Environments

In the demanding landscapes of low-temperature petroleum and natural gas operations, a consistent, high-purity nitrogen supply is critical for enhanced oil recovery (EOR), well stimulation, pipeline purging, and equipment inerting. Our Skid-Mounted Membrane Separation Nitrogen Generator is engineered to deliver unmatched performance in harsh climates, combining cutting-edge membrane technology with rugged design to ensure operational efficiency even at -45°C.

Core Technology: Membrane Separation Excellence

At the heart of this system lies advanced PRISM membrane separation technology, a proven method that leverages the differential permeation rates of gases through hollow fiber membranes. Compressed air is filtered and treated before passing through these membranes, where oxygen, water vapor, and impurities permeate rapidly, leaving high-purity nitrogen to be collected and pressurized. This process eliminates the need for cryogenic distillation, resulting in a compact, energy-efficient solution with minimal maintenance requirements.

Key Features & Competitive Advantages

1. Engineered for Extreme Cold

Low-Temperature Operation: Designed to function reliably in ambient temperatures ranging from -45°C to 45°C, with integrated insulation, space heating, and cold-start systems.
Rugged Skid-Mounted Design: The entire system is pre-assembled on a compact, weatherproof skid, reducing on-site installation time and ensuring mobility for remote well sites.

2. High Efficiency & Purity

Customizable Purity: Delivers nitrogen purity levels from 95% to 98%, adjustable to meet specific application needs.
Energy-Saving Performance: Membrane technology consumes 30-40% less energy than traditional cryogenic systems.

3. Integrated Safety & Compliance

HSE-Compliant Control System: A highly integrated central control panel with intuitive HMI ensures easy operation and real-time monitoring.
Russian Standard Electricals: The electrical system is certified to Russian GOST standards.

4. Versatile & Low Maintenance

Dual Drive Options: Available with diesel engine or electric motor drives.
Minimal Upkeep: Membrane modules have a lifespan of 3-5 years with only routine maintenance required.

Technical Parameters

Parameter	MNG-600/350Q	MNG-900/350Q	MNG-1200/350Q
Nitrogen Flow Rate	600 Nm³/h	900 Nm³/h	1200 Nm³/h
Nitrogen Purity	95%~98% (adjustable)	95%~98% (adjustable)	95%~98% (adjustable)
Rated Discharge Pressure	25 MPa	25 MPa	25 MPa
Operating Temperature	-45°C ~ 45°C	-45°C ~ 45°C	-45°C ~ 45°C
Drive Mode	Diesel/Electric	Diesel/Electric	Diesel/Electric
Structure	Skid/Trailer/Special Vehicle	Skid/Trailer/Special Vehicle	Skid/Trailer/Special Vehicle

Frequently Asked Questions (FAQ)

Q1: How does membrane separation compare to cryogenic nitrogen generation in cold climates?

A1: Membrane systems are ideal for low temperatures due to their lack of liquid nitrogen storage (which can freeze) and lower energy consumption. They start up faster than cryogenic units, making them more reliable for remote, cold environments.

Q2: Can the system operate at high altitudes?

A2: Yes. The air compressor is designed to handle reduced air density at high altitudes, with performance adjustments available for elevations up to 3,000 meters.

Q3: What is the lead time for delivery and installation?

A3: Standard models have a 8-10 week lead time. On-site installation takes 2-3 days, with optional training for operators.

Q4: How often do membrane modules need replacement?

A4: Under normal operating conditions, membrane modules last 3-5 years. We offer preventive maintenance contracts to monitor performance and replace modules proactively.

Q5: Is the system suitable for offshore applications?

A5: While primarily designed for onshore use, offshore-rated versions with corrosion-resistant materials (e.g., 316L stainless steel skids) are available upon request.

Why Choose Our Nitrogen Generator?

For petroleum and natural gas operators in low-temperature regions, this skid-mounted system offers a turnkey solution that balances performance, reliability, and cost-effectiveness. Its compact design, cold-weather resilience, and compliance with global standards make it the preferred choice for projects in Russia, Canada, Northern Europe, and other extreme environments.

Keywords: skid-mounted nitrogen generator, membrane separation, low-temperature nitrogen production, petroleum nitrogen generator, natural gas nitrogen system, -45 °C operation, PRISM membrane technology

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