Suzhou Gaopu Ultra pure gas technology Co.,Ltd
luyycn@163.com
86-512-66610166
Product Details
Place of Origin: USA
Brand Name: prism
Certification: ccs ce
Model Number: PB
Document: GASPU nitrogen generators.pdf
Payment & Shipping Terms
Minimum Order Quantity: 1 set
Price: USD10000
Packaging Details: regular packaging
Delivery Time: 75working days
Payment Terms: T/T
Supply Ability: 2 sets/month
Prism membrane separation technology is a cutting-edge, energy-efficient solution revolutionizing industrial separation processes across chemical, biochemical, environmental, and energy sectors. By leveraging selective permeability of polymer membranes, it enables precise separation of gases, liquids, and particles based on molecular size, solubility, and diffusion rates—all driven by pressure differentials, eliminating the need for phase changes. This technology has emerged as a sustainable alternative to traditional methods like distillation, adsorption, and evaporation, offering unmatched efficiency, cost savings, and environmental benefits.
Unlike conventional separation techniques (e.g., distillation or evaporation), Prism membranes operate without phase transitions, reducing energy consumption by 30-60% compared to thermal-based methods. This makes it ideal for heat-sensitive materials, such as pharmaceuticals, food extracts, and biogas, where temperature-induced degradation is a critical concern.
The technology performs at ambient temperatures, preserving the integrity of thermolabile substances like enzymes, proteins, and volatile compounds. This feature is indispensable in biochemical processes, where maintaining molecular structure is essential for product quality.
Prism membranes handle diverse separation needs, from microbial cells (0.5-10 μm) to ions (0.001-0.1 μm) and gas molecules (e.g., H₂, CO₂, CH₄). Its versatility spans industrial gas purification (e.g., hydrogen recovery), biogas upgrading, wastewater treatment, and even pharmaceutical filtration.
Driven by pressure differentials (typically 1-30 bar), the system requires minimal moving parts, reducing operational complexity and downtime. Modular configurations allow scalability, with units ranging from lab-scale (1-10 L/h) to industrial-scale (100-10,000 m³/h), adapting to varying production demands.
| Advantage | Description |
|---|---|
| Energy Efficiency | 30-60% lower energy costs vs. thermal separation methods (e.g., distillation). |
| Environmental Sustainability | Reduces carbon footprint by minimizing energy use and eliminating chemical solvents. |
| High Purity & Recovery | Achieves gas purity up to 99.999% (e.g., hydrogen) and recovery rates >95% for critical applications like refinery hydrogenation units. |
| Compact Footprint | Modular design saves 40-50% floor space compared to traditional systems. |
| Cost-Effective | Lower capital and operational expenses due to simplified maintenance and energy savings. |
| Parameter | Typical Range |
|---|---|
| Operating Temperature | 5-40°C (ambient to moderate heating for specific applications). |
| Operating Pressure | 1-30 bar (adjustable based on feed composition and separation goal). |
| Membrane Material | Polyimide, polysulfone, or specialty polymers (chemically resistant to acids, solvents). |
| Gas Separation Efficiency | H₂/CO₂ selectivity: 50-200; CH₄/N₂ selectivity: 10-50; O₂/N₂ selectivity: 3-8. |
| Flow Rate | 0.1-10,000 m³/h (scalable via parallel membrane modules). |
Prism membrane separation technology stands at the forefront of sustainable industrial innovation, offering a compelling blend of efficiency, versatility, and environmental responsibility. Its phase-free operation, broad applicability, and cost savings make it a game-changer for industries aiming to reduce carbon footprints and optimize resource utilization. As global demand for green technologies grows, Prism membranes are poised to become the gold standard in separation engineering.
