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PSA Nitrogen Generator with PLC Control for Oil and Gas

Product Details

Place of Origin: CHINA

Brand Name: GASPU

Certification: ccs ce

Model Number: NG -100

Document: GASPU nitrogen generators.pdf

Payment & Shipping Terms

Minimum Order Quantity: 1 set

Price: USD10000/set

Packaging Details: skid

Delivery Time: 75 working days

Payment Terms: T/T

Supply Ability: 10 sets

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Highlight:

Adaptable PSA Nitrogen Generator

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Safe PSA Nitrogen Generator

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Oil Gas Extraction PSA Nitrogen Generator

Control System:
PLC Control
Mode:
Fully Automatic
Power Feature:
Low Consumption
Dew Dew Point:
-50℃
Nitrogen Dew Point:
-40℃ Or -60℃
Capaicty:
5-5000 Nm3/h
Third Party Check:
BV/UL
Material:
Carbon Steel Or Stainless Steel
Maintenance:
Low Maintenance Cost
Nitrogen:
3-2000Nm3/h
Dew Point:
-40°C To -70°C
Superharge:
Equip
Service Life:
>10 Years
Type:
Membrane Type And PSA Type
Control System:
PLC Control
Mode:
Fully Automatic
Power Feature:
Low Consumption
Dew Dew Point:
-50℃
Nitrogen Dew Point:
-40℃ Or -60℃
Capaicty:
5-5000 Nm3/h
Third Party Check:
BV/UL
Material:
Carbon Steel Or Stainless Steel
Maintenance:
Low Maintenance Cost
Nitrogen:
3-2000Nm3/h
Dew Point:
-40°C To -70°C
Superharge:
Equip
Service Life:
>10 Years
Type:
Membrane Type And PSA Type
PSA Nitrogen Generator with PLC Control for Oil and Gas
PSA Nitrogen Generator For Safe And Adaptable Nitrogen Protection In Oil And Gas Extraction
Product Specifications
Attribute Value
Control System PLC control
Mode Fully automatic
Power Feature Low Consumption
Dew Dew Point -50℃
Nitrogen Dew Point -40℃ or -60℃
Capacity 5-5000 Nm3/h
Third Party Check BV/UL
Material Carbon steel or stainless steel
Maintenance Low maintenance cost
Nitrogen 3-2000Nm3/h
Dew Point -40°C to -70°C
Supercharge Equip
Service Life >10 years
Type Membrane Type and PSA type
Product Overview

Pressure Swing Adsorption (PSA) nitrogen generators are cutting-edge systems that produce high-purity nitrogen by separating oxygen and nitrogen from compressed air using carbon molecular sieves (CMS). Developed in the 1970s, this technology has revolutionized nitrogen production with its simplicity, automation, and cost-efficiency. Ideal for small to medium-scale operations (≤2000Nm³/h), PSA generators offer rapid gas production (15-30 minutes startups), customizable purity levels, and low energy consumption, making them the preferred choice across industries worldwide.

Key Features & Advantages
  • High Purity & Customization: Nitrogen purity ranges from 95% to 99.9995%, with options to adjust based on process requirements.
  • Energy Efficiency: Low power consumption compared to traditional cryogenic methods, reducing operational costs by 30-50%.
  • Rapid Deployment: Compact design allows for quick installation, with plug-and-play operation and minimal maintenance.
  • Continuous & Reliable Production: 24/7 operation capability with built-in redundancy for critical applications.
  • Safety & Adaptability: Explosion-proof models, mobile/containerized units, and underground specifications ensure compliance with industry-specific regulations.
Industry-Specific Solutions
Industry Key Applications Special Features
Oil & Gas Nitrogen injection, pipeline置换, offshore platform protection Mobile/vehicle-mounted units, high-pressure output (up to 300bar), ATEX/IECEx certified
Chemical Process blanketing, reactor stirring, solvent recovery Corrosion-resistant materials, integrated gas drying systems (dew point ≤-40°C)
Metallurgy Bright annealing, powder metallurgy sintering, cold rolling protection Ultra-high purity (99.9995%), optional hydrogen blending (2-5% H₂) for surface finish
Food & Beverage Modified atmosphere packaging (MAP), wine barrel inerting, grain storage Food-grade stainless steel construction, NSF/ISO 22000 compliance
Electronics Semiconductor wafer processing, lithium battery degassing, LED packaging Ultra-low particulate count (Class 10 cleanroom compatible), compact skid-mounted design
Technical Specifications (Typical Model)
Parameter Range Notes
Nitrogen Purity 95-99.9995% Purity adjustable via CMS bed configuration
Flow Rate 1-2000 Nm³/h Scalable for skid-mounted or multi-module systems
Operating Pressure 0.1-30 MPa Customizable based on application
Power Supply 380V/50Hz (3-phase) Optional 460V/60Hz for international markets
Energy Consumption 0.5-0.8 kWh/Nm³ (at 99.9% purity) Energy recovery systems available for large-scale units
Dimensions 1.5m (L) × 0.8m (W) × 1.8m (H) Containerized models (20ft/40ft) for mobile applications
Frequently Asked Questions
How does PSA nitrogen generation differ from cryogenic distillation?

PSA uses ambient air and CMS adsorption under pressure cycling (adsorption/desorption), making it ideal for small-to-medium flow rates (≤2000Nm³/h) with lower capital costs. Cryogenic systems are better suited for large-scale production (>5000Nm³/h) but require longer startup times and higher energy usage.

What maintenance is required for a PSA generator?

Routine maintenance includes annual CMS replacement (5-8 year lifespan), filter changes (every 3-6 months), and pressure vessel inspections. Remote monitoring systems (IoT-enabled) allow predictive maintenance alerts, minimizing downtime.

Can PSA generators operate in extreme environments?

Yes. Models for desert, offshore, or underground use feature climate-controlled enclosures, dust filtration, and vibration dampening. For example, arctic-grade units operate at -40°C, while tropical models include dehumidifiers for 95% humidity conditions.

Is nitrogen from PSA generators suitable for medical applications?

While standard PSA units are not designed for medical use, specialized models with additional purification (e.g., bacterial filtration, endotoxin removal) can meet USP <800> standards for pharmaceutical inerting.

Why Choose PSA Nitrogen Generators?

In an era of sustainability and operational agility, PSA technology offers on-site nitrogen production that eliminates reliance on cylinder deliveries, reduces carbon footprints, and ensures supply chain resilience. With industry-specific engineering and global service networks, PSA generators empower businesses to optimize processes, cut costs, and meet stringent quality standards.

Contact us today for a customized nitrogen solution tailored to your industry's unique challenges.

Keywords: PSA Nitrogen Generator, On-Site Nitrogen Production, Industrial Nitrogen Solutions, High-Purity Nitrogen, Energy-Efficient Nitrogen Plant, Industry-Specific Nitrogen Systems.