Shell CS e membrane separation method of producing nitrogen offering 150 to 500 Kg capacity depending on model ideal for gas separation

Product Description:

The Membrane Separation Nitrogen Generator is an advanced on-site nitrogen solution designed to efficiently produce nitrogen gas using the membrane separation method of producing nitrogen. This innovative system utilizes a polymeric membrane as its core component to separate nitrogen from compressed air, offering a reliable and cost-effective alternative to traditional nitrogen supply methods. Constructed with durable carbon steel, the generator ensures long-lasting performance and robust resistance to various operating conditions.

One of the key features of this membrane generator is its rapid start-up time, which is less than 10 minutes. This quick activation allows for immediate availability of nitrogen, minimizing downtime and improving overall operational efficiency. The membrane material, carefully selected polymeric membranes, provides effective separation capabilities while maintaining structural integrity and consistent performance over time.

In terms of purity, membrane generators produce a lower purity of nitrogen when directly compared to other nitrogen generation technologies such as Pressure Swing Adsorption (PSA) or cryogenic systems. Despite this, they remain an excellent choice for many industrial applications where ultra-high purity nitrogen is not critical. The dew point of the nitrogen gas produced by this generator is -40°C or lower, ensuring the gas is dry and suitable for various sensitive processes that require moisture-free nitrogen.

The electrical resistivity of the nitrogen produced exceeds 1M Ω/cm, highlighting the high quality and purity level of the nitrogen gas in terms of electrical conductivity. This attribute is particularly important in applications such as electronics manufacturing and chemical processing where impurities can adversely affect product quality and process stability.

Membrane Separation Nitrogen Generators offer a compact, energy-efficient, and low-maintenance solution for industries requiring a consistent and reliable nitrogen supply. Their on-site nitrogen solutions eliminate the need for bulky nitrogen storage tanks and reduce dependency on external gas suppliers, resulting in cost savings and enhanced operational flexibility. The carbon steel construction provides a sturdy framework that supports the membrane modules and associated components, ensuring durability and resistance to corrosion and wear.

Overall, the membrane separation method of producing nitrogen employed by this generator represents a practical and environmentally friendly approach to nitrogen generation. Its combination of fast start-up, robust material construction, and reliable nitrogen output with a dew point of -40°C or lower makes it suitable for a wide range of industrial applications including food packaging, pharmaceuticals, electronics, and chemical processing. While membrane generators produce a lower purity of nitrogen when directly compared to other technologies, their ease of use, minimal maintenance requirements, and on-site nitrogen solutions make them an attractive option for many businesses looking to optimize their nitrogen supply systems.

In summary, the Membrane Separation Nitrogen Generator is a high-quality, efficient, and user-friendly nitrogen generation system that leverages polymeric membrane technology and carbon steel construction to deliver reliable nitrogen gas with excellent electrical resistivity and low moisture content. Its fast start-up time and ability to provide on-site nitrogen solutions make it a valuable asset for industries seeking to improve process efficiency and reduce operational costs with a sustainable nitrogen supply.

Features:

• Product Name: Membrane Separation Nitrogen Generator
• Product Model: MSNG-1000
• Electrical Resistivity: >1M Ω/cm
• Operating Temperature Range: 5°C - 45°C
• Membrane Material: Polymeric Membrane
• Membrane Separation Nitrogen Generator utilizes advanced polymeric membranes for efficient nitrogen production.
• Membrane generators produce a lower purity of nitrogen when directly compared to other nitrogen generation technologies.
• Compact and energy-efficient design suitable for various industrial applications.
• Provides continuous and reliable nitrogen supply with minimal maintenance.

Technical Parameters:

Applications:

The Membrane Separation Nitrogen Generator, model number 001, by Membrane Generation, is a cutting-edge solution originating from Suzhou, China. Certified with ISO0001, this product guarantees high quality and reliability. Designed with a durable carbon steel shell (CS) and operating at a pressure range of 0.6-1.5 MPa, it ensures efficient nitrogen production with electrical resistivity greater than 1M Ω/cm. The Membrane Separation Nitrogen Generator is packaged securely in cartons and delivered as a complete set within 45 days after receiving the advance payment, with payment terms of 40% prepaid and 60% post-inspection before shipment.

The primary application of this skid membrane separation nitrogen generator is in industries where a steady and reliable supply of nitrogen gas is essential. It is widely used in food packaging to extend product shelf life by providing an inert atmosphere, preventing oxidation and spoilage. Additionally, it plays a crucial role in the electronics manufacturing sector, where nitrogen is used to create controlled environments for soldering and assembly processes, preventing oxidation and improving product quality.

In the chemical and pharmaceutical industries, the membrane separation nitrogen generator is utilized for inerting and blanketing processes to ensure safety and maintain product integrity. It is also valuable in metal processing applications such as annealing and heat treatment, where nitrogen atmosphere prevents oxidation and enhances the quality of the final product. Moreover, this generator supports the oil and gas sector by providing nitrogen for pipeline purging and pressure testing, contributing to efficient maintenance and safety.

While membrane generators produce a lower purity of nitrogen when directly compared to other nitrogen generation methods, they offer significant advantages such as lower operational costs, compact design, and ease of installation. This makes the Membrane Separation Nitrogen Generator an ideal choice for businesses needing moderate purity nitrogen with high reliability and cost-effectiveness.

Overall, the Membrane Generation brand’s skid membrane separation nitrogen generator, model 001, is suitable for a diverse array of industrial applications where nitrogen is needed continuously and efficiently. Its robust design, reliable performance, and comprehensive delivery and payment terms make it a trusted solution for companies looking to optimize their nitrogen supply systems.

Customization:

Brand Name: Membrane Generation

Model Number: 001 (Product Model: MSNG-1000)

Place Of Origin: Suzhou, China

Certification: ISO0001

Minimum Order Quantity: 1

Price: $100000

Packaging Details: In Carton

Delivery Time: The complete set of equipment will be provided within 45 days after receiving the advance payment.

Payment Terms: 40% of the contract amount is prepaid; 60% of the contract amount is paid after the goods are inspected and approved before shipment. Equipment unloading and positioning included.

Material: Carbon Steel

Membrane Material: Polymeric Membrane

Operating Temperature: 5°C - 45°C

Dew Point: -40°C or lower

Note: Membrane generators produce a lower purity of nitrogen when directly compared to other nitrogen generation technologies. This is an important consideration when selecting the appropriate system for your application. Membrane generators produce a lower purity of nitrogen when directly compared with PSA or cryogenic systems, but offer advantages in terms of simplicity and maintenance. Membrane generators produce a lower purity of nitrogen when directly compared, making them suitable for applications where ultra-high purity is not critical.

Support and Services:

Our Membrane Separation Nitrogen Generator is designed to provide reliable and efficient nitrogen generation for a wide range of industrial applications. To ensure optimal performance and longevity of your system, we offer comprehensive technical support and services.

Technical Support:

Our experienced support team is available to assist you with installation guidance, operational troubleshooting, and maintenance procedures. We provide detailed manuals and technical documentation to help you understand system components and functionality. For any technical inquiries or issues, our experts are ready to provide timely solutions to minimize downtime and maximize productivity.

Maintenance Services:

Regular maintenance is crucial for the sustained efficiency of your nitrogen generator. We offer scheduled maintenance programs including system inspection, membrane replacement, and performance testing. Our service technicians are trained to identify potential issues before they affect your operation, ensuring continuous and stable nitrogen supply.

Training:

To empower your team, we provide training sessions covering system operation, safety protocols, and routine maintenance tasks. These sessions can be conducted on-site or remotely, tailored to your specific needs and operational requirements.

Upgrades and Spare Parts:

We supply genuine spare parts and system upgrades to keep your membrane separation nitrogen generator operating at peak performance. Our parts meet strict quality standards and are compatible with all current models.

With our dedicated technical support and service offerings, you can rely on your Membrane Separation Nitrogen Generator to deliver consistent, high-purity nitrogen efficiently and effectively.

Packing and Shipping:

Product Packaging and Shipping for Membrane Separation Nitrogen Generator

Our Membrane Separation Nitrogen Generator is carefully packaged to ensure it reaches you in perfect condition. The unit is securely placed in a robust, custom-fitted wooden crate to protect against impact and vibration during transportation. Inside the crate, the generator is cushioned with high-quality foam padding to prevent any movement and damage.

All accessories and documentation are neatly packed in separate compartments within the crate for easy access upon delivery. The packaging materials used are environmentally friendly and designed to provide maximum protection.

For shipping, we offer multiple options including air freight, sea freight, and express courier services, depending on your location and urgency. The Membrane Separation Nitrogen Generator is labeled with handling instructions and shipping marks to ensure safe and efficient delivery.

Upon shipment, you will receive tracking information and estimated delivery times. Our logistics team coordinates closely to provide timely updates and support throughout the shipping process.

Please contact our customer service for any special packaging requests or shipping requirements to best suit your needs.

FAQ:

Q1: What is the brand and model number of this nitrogen generator?

A1: The nitrogen generator is from the brand Membrane Generation, and the model number is 001.

Q2: Where is the Membrane Separation Nitrogen Generator manufactured?

A2: This product is manufactured in Suzhou, China.

Q3: What certifications does the Membrane Separation Nitrogen Generator have?

A3: The nitrogen generator is certified with ISO0001.

Q4: What is the minimum order quantity and price for this nitrogen generator?

A4: The minimum order quantity is 1 unit, and the price is $100,000 per unit.

Q5: How long does delivery take and what are the payment terms?

A5: The complete set of equipment will be provided within 45 days after receiving the advance payment. Payment terms are 40% prepaid of the contract amount and 60% paid after the goods are inspected and approved before shipment.

Q6: How is the Membrane Separation Nitrogen Generator packaged for shipment?

A6: The equipment is packaged in carton boxes for safe delivery.